Bioreactors I Fermenters
Vessel Volume
30L~1,000LAgitation
AC Motor Top or Bottom Drive (Mechanical seal/Magnetic Coupling) 30~1,000rpmMaterials & Finish
Vessel/Piping : SUS316L,SUS304(Elecrolytic polishing)Sterilization
Heat exchanger or inject steam into jacket.(105℃~130℃)Aeration
Sparger : Ring sparger(SUS 316L) * Filter : Inlet(0.2㎛), Outlet filter(0.2㎛)Sensor
pH,DO,Temp,Anti-Foam, Pressure Control, etc.Controller
20” Touch Screen Color LCD, PLC systemData Storage
pH, DO, Temperature,Foam, Pressure and Agitation speedBIOCANVAS SP is a suitable equipment for Pilot scale fermentation and provides a variety of fermentation applications.
Designed for the most optimal culture conditions, it is designed so that anyone can use it without any burden with a fully
automatic system and simple structure that reduces the customer's experimental loss.
The motor drive for stirring can be applied according to the customer's needs in upper and lower ways.
The fermentation tank can be used by conveniently sterilizing the inside of the tank by applying an automatic sterilization
device, and temperature control can also be used uniformly at the set value.
The open frame structure makes valve, piping work and maintenance easy, and various optional devices such as oxygen
supply and gas mix can be applied. And the inside of the fermentation tank can be cleaned more easily when the head lift
system is applied.
The low-speed Top Drive method for cell culture can be used very quietly and stably and The Bottom Drive also applies a
magnet method to achieve quiet and optimal fermentation yield.
● Apply Intelligent 17" wide touch screen controller.
● Apply PLC SCADA controller system for reliability, stability and easy maintenance suitable for industrial use
● Apply Multi Sensor Board for immediate cause analysis when a problem occurs
● Automatically save setting value, current data, parameter on/off status and PID control to internal memory card and USB.
● Interlocking Control of various biosensors, gas measuring equipment, external pumps and other peripheral devices.
● High-density fermentation Interlocking Control. ( DO-stat, pH-stat, Exponential feeding, etc)
● Apply Auto DO Cascade function.
● Data logging and real-time system remote control using PC software.
● Apply Automatic Top Plate Head Lifting system.
● Easy installation of peripheral devices by applying an integrated frame
● Automatically control flow and mass.
● Stainless pipe transmission line for user's convenience and sterilization system for perfect sterilization.
● Provide the highest level of safety and hermeticity with various nozzles and parts made of precision-machined
● SUS316L material
● cGMP IQ/OQ level fermentation system.
Vessel Capacity |
Total Capacity(L) |
30L 50L 70L 100L 150L 300L 500L 1000L |
Working Volume(L) |
21L 35L 50L 70L 100L 210L 350L 700L |
|
Agitation Control |
Drive |
AC gear Motor or AC servo motor |
Control |
automatic control of agitation speed |
|
Impellers |
Rushton turbine impeller, Marine impeller , Foam breaker(SUS 316L) |
|
Sealing |
Mechanical Seal or Magnetic Coupling |
|
Agitation Type |
Top Drive or Bottom Drive |
|
Head Lift |
The head lift system is powered by air cylinder motion guide |
|
Material and Surface treatment |
Vessel/Piping |
SUS 316L, SUS 304 (electrolytic polishing) |
Sterilization |
Heat exchanger or inject steam into jacket.(105℃~130℃) |
|
Air Control |
Sparger |
Ring sparger(SUS 316L) |
Filter |
Inlet(0.2㎛), Outlet filter(0.2㎛) |
|
pH Control |
Range / Electrode |
2.0~14.0 pH of set point, PID control / Gel Type |
DO Control |
Range / Electrode |
0~200% or 0~20ppm, PID control / Polarographic Type |
Temp Control |
Range & Sensor |
Ambient + 3℃~80℃ (0.1℃), RTD(Pt-100), PID control |
Pressure Control |
|
The back pressure is controlled manually and/or automatically |
Main Control |
Panel |
17” Touch Screen Color LCD |
Control program |
Process, Trend, Calibration Mode control display. all the programmed setting values will be automatically stored into the built-in memory. |
|
Processor |
PLC system |
|
Setting | Automated sterilization process Automated fermentation program Valve control | |
Communications | Memory stick, printer, computer, etc with the RS-232C communication protocol | |
Data Storage | pH, DO, Pressure, Temperature, Anti-Foam and Agitation speed and etc. |
Vessel Ratio (H/D) |
2:1 or Manufactured according to customer requirements |
|
Vessel Surface Treatment |
Inside / outside : 0.6-0.8㎛ / 1.2㎛ |
|
Sight glass : Oblong type |
|
|
Port with Top Plate |
Exhaust / Port / Pressure Gauge with diaphragm / Pressure Transmitter / Foam Sensor / Septum Port / Inoculum Port |
|
Top Port |
Aeration / bypass / Circle Light / Rupture Disk |
|
Middle Port |
Sampling / pH / DO / Temp / Etc. |
|
Harvest |
|